Product Description
WPKZ Horizontal Cast Iron Housing Single Speed Reducer Worm Gearbox
Product Description
WP series worm gearbox is developed on the basis of the WD series worm gearbox. The housing is made of rigid cast iron with high strength, which can be suitable for harsh environments. It has various housing designs, the input forms include CHINAMFG shaft input, hollow hole input, and flange input, and the output forms include CHINAMFG shaft output and hollow hole output, so the WP series worm gearbox owns a variety of installation forms for option. It can be directly connected to the motor conveniently and be used with various mechanical equipment.
WP series worm gearbox product specifications 40-250; transmission ratio 10-60 single stage, 200-900 double stage; input power 0.12-33.2kW; output torque 6-6050N.m: a total of 60 series of more than 20,000 different specifications, transmission ratio, connection and installation methods can be selected to meet various user needs.
| Type: | WP series Single-stage Speed Reducer-Iron Worm Gear Box |
| Model: | 40,50,60,70,80,100,120,135,155,175,200,250 |
| Brand name: | Ever-power or OEM |
| Color: | Blue/Green or on request |
| Ratio: | 10-60 |
| Input power: | 0.12-33kw(Under the case of input speed 1500rpm) |
| Output torque: | 6-6571n.m |
| Bearing: | C&U, NSK, CHINAMFG or specified |
| Seal: | CTY, CFW, CHINAMFG or specified |
| Origin: | ZHangZhoug, China |
| Warranty: | 1 year |
| Product features: |
It adopts American technology with durability, stable transmission, large carrying capacity, low noise, compact structure, large transmission ratio and wide power. |
| Application areas: | Textile printing and dyeing, rubber and plastic machinery, building materials machinery, environment protection machinery, lifting machinery, food packaging, metallurgical machinery, petrochemical industry, stage machinery and new energy field. |
Product Parameters
Features:
1. Stable transmission, low vibration, impact, and noise, large reduction ratio, broad versatility, and suitable for use with various mechanical equipment.
2. Large transmission ratio can be obtained by single-stage transmission with a compact structure. Most reducers have suitable self-locking properties and can save the brake device for mechanical equipment requiring brakes.
3. The meshing friction loss between worm screw teeth and worm gear surface is relatively large, so the transmission efficiency is lower than that of the gear, it is easy to be heated, and the temperature is higher.
4. Higher requirements for lubrication and cooling.
5. Good interfitting. National standards manufacture the worm and worm.
Models & Variants:
WPA Series – Lower Input Shaft
WPS Series – Upper Input Shaft
WPDA Series – Lower Input Flange
WPDS Series – Upper Input Flange
WPO Series – Vertical Upward Output Shaft
WPX Series – Vertical Downward Output Shaft
WPDO Series – Vertical Upward Output Shaft, Input Flange
WPDX Series – Vertical Downward Output Shaft, Input Flange
Packaging & Shipping
Packaging: To ensure the integrity of product appearance, we will choose cartons, wooden pallets, and wooden pallets according to customer needs.
Delivery time: Each reducer is manufactured and tested by strict and fixed procedures to ensure that the quality is correct before leaving the factory and delivery on time.
Transportation mode: We will choose the most suitable mode of transportation for our customers according to the weight and size of the goods. We can also choose the mode of transportation according to the needs of our customers.
Receiving and after-sales service: After receiving the goods, please check whether they are in good condition. We will provide customers with perfect after-sales service.
Company Profile
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Hardness: | Soft Tooth Surface |
| Installation: | 90 Degree |
| Layout: | Coaxial |
| Gear Shape: | Conical – Cylindrical Gear |
| Step: | Stepless |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
Can a Worm Gearbox Be Used in Heavy-Duty Machinery?
Yes, a worm gearbox can be used in heavy-duty machinery and is often chosen for such applications due to its inherent characteristics and advantages:
- High Torque Transmission: Worm gearboxes are known for their ability to transmit high torque loads, making them suitable for heavy-duty machinery that requires significant power transmission.
- Load Distribution: The design of worm gears provides robust load distribution and excellent contact between the worm and worm wheel teeth. This enhances their load-carrying capacity, making them capable of handling heavy loads without premature wear or failure.
- Compact Design: Worm gearboxes are compact and offer high reduction ratios in a single stage. This allows for the reduction of high input speeds to lower output speeds, often required in heavy-duty machinery.
- Overload Protection: Worm gears have a natural self-locking feature, which means the gear cannot be easily back-driven by external forces. This feature provides inherent overload protection, preventing damage to the gearbox and machinery in cases of sudden load spikes.
- Smooth Operation: Worm gearboxes offer smooth and steady operation, which is crucial for heavy-duty machinery where precision and controlled movement are essential.
However, when considering the use of a worm gearbox in heavy-duty applications, it’s important to ensure proper engineering and sizing. The design should account for factors such as load, speed, duty cycle, lubrication, and temperature to ensure optimal performance and longevity.
Overall, worm gearboxes are well-suited for heavy-duty machinery across various industries, including mining, construction, manufacturing, and more.
Worm Gearbox Applications in Robotics and Automation
Worm gearboxes play a crucial role in various robotics and automation applications due to their unique characteristics and benefits. Here are some common applications where worm gearboxes are used:
- Robotic Arm Movement: Worm gearboxes are employed in robotic arms to provide precise and controlled movement. The self-locking property of worm gearboxes helps maintain the arm’s position without requiring additional brakes.
- Conveyor Systems: In automated production lines, worm gearboxes are used to drive conveyor belts and move materials or products along assembly lines with accuracy.
- Precision Positioning: Worm gearboxes are used in precision positioning systems, such as those found in pick-and-place robots and CNC machines. They ensure accurate and repeatable movements.
- Pan and Tilt Mechanisms: Worm gearboxes are utilized in pan and tilt mechanisms of surveillance cameras, robotic cameras, and sensors. The self-locking feature helps stabilize and maintain the desired angle.
- Automated Gates and Doors: Worm gearboxes are used in automated gate and door systems to control their opening and closing movements smoothly and safely.
- Material Handling: Robots in warehouses and distribution centers use worm gearboxes to manipulate and lift objects, enhancing efficiency in material handling.
- Medical Robotics: Worm gearboxes are employed in medical robots for surgical procedures, diagnostic equipment, and rehabilitation devices, ensuring precise and controlled movements.
- Industrial Robots: Industrial robots rely on worm gearboxes for various tasks, including welding, painting, assembly, and packaging, where precise movements are essential.
- Automated Testing Equipment: In testing and inspection applications, worm gearboxes provide the necessary movement and positioning for accurate testing and measurements.
- Food and Beverage Industry: Worm gearboxes are used in automated food processing and packaging systems, ensuring hygienic and precise movement of products.
Worm gearboxes are preferred in these applications due to their compact size, high torque output, self-locking feature, and ability to provide a right-angle drive. However, selecting the right gearbox requires considering factors such as load, speed, efficiency, and environmental conditions.
What is a Worm Gearbox and How Does It Work?
A worm gearbox, also known as a worm gear reducer, is a mechanical device used to transmit rotational motion and torque between non-parallel shafts. It consists of a worm screw and a worm wheel, both of which have helical teeth. The worm screw resembles a threaded cylinder, while the worm wheel is a gear with teeth that mesh with the worm screw.
The working principle of a worm gearbox involves the interaction between the worm screw and the worm wheel. When the worm screw is rotated, its helical teeth engage with the teeth of the worm wheel. As the worm screw rotates, it translates the rotational motion into a perpendicular motion, causing the worm wheel to rotate. This perpendicular motion allows the worm gearbox to achieve a high gear reduction ratio, making it suitable for applications that require significant speed reduction.
One of the key features of a worm gearbox is its ability to provide a high gear reduction ratio in a compact design. However, due to the sliding nature of the meshing teeth, worm gearboxes may exhibit higher friction and lower efficiency compared to other types of gearboxes. Therefore, they are often used in applications where efficiency is not the primary concern but where high torque and speed reduction are essential, such as conveyor systems, elevators, automotive steering systems, and certain industrial machinery.
editor by CX 2023-10-09